Activewear Manufacturer for Gyms

Yes, a single gym can order custom branded gym wear from 150 pieces per style, per colourway, so one site can realistically open with a hundred and fifty tees and a hundred and fifty hoodies in one colour. They are made from fabric to your spec, not a logo heat-pressed onto blanks bought in: a printed blank is someone else's garment, and its fit, fabric weight and durability are outside your control. Making your own means you choose the weight, the fit and the fabric, and your approved lab dip is kept on file, so every reorder is matched against it. Plan the size range around your members: a gym's spread of body types is wider than a fashion brand's, and a range that stops short leaves the extended sizes selling out first. For multi-site operators the minimum applies per colour, not per location, so one shared colourway across every site is the efficient route. For caps, totes and other branded extras, see our custom merch page.

Very closely, and we will be straight about where the variation sits. Pattern, construction and trims carry over exactly, because they are recorded and approved once. The variable is dye: colour is chemistry, and a batch dyed months later can land marginally different from the first, which is a physical reality across the industry rather than a shortcoming. We manage it by keeping your approved lab dip on file and matching new lots against it, and by flagging any deviation before we cut rather than after you receive the goods. If exact matching across seasons is critical — for a uniform programme, say — the reliable answer is to dye the whole quantity in one lot up front and hold the stock. We will tell you honestly if a shade is likely to be difficult to repeat.

Yes, when the fabric is specified for it and the sample is checked for opacity under stretch before bulk. Squat-proof means the fabric does not go sheer under stretch, and that comes from knit density and weight, not elastane content. For gym kit we spec leggings at 240–280 GSM; below roughly 240 GSM most knits thin out visibly over the seat. Colour moves the line: mid and light shades need the heavier end, around 280 GSM, and heather greys fail most often. This matters for a gym because your leggings are worn in your own mirrors, under your own lights, in front of other members. Construction counts too: flatlock seams to avoid chafe and a gusset to stop the crotch seam failing. On the pre-production sample we stretch the panel over a hand in natural light and look, and if you ask, we will squat-test it before approval and send you the photograph. More on fabric choice on our leggings page.

Screen print, embroidery, sublimation, heat transfer or woven label — and we will tell you which suits your artwork rather than defaulting to whichever is easiest for us. The choice depends on three things: the fabric, the size of the mark, and how it should feel. A small chest logo on a premium piece usually wants embroidery. A large graphic on cotton wants screen print. An all-over design on polyester wants sublimation. What we need from you is vector artwork — AI, EPS or PDF — plus the finished width in centimetres and the placement. A low-resolution image has to be redrawn, and redrawing means someone interprets your logo rather than reproducing it. Send what you have and we will tell you honestly whether it will hold at the size you want.

Wider than a fashion brand would offer, then weighted to where your members actually buy. Your members span more body types than a boutique's customers, so a size range pitched for fashion leaves people out, which is a bad look for a gym in particular. We would rather grade the range wider from the start than have you reorder because the extended sizes sold out immediately and the smalls did not move. Wider does not mean spreading evenly, though. The minimum is 150 pieces per style, per colourway, and you can split them across your sizes however you like, so every extra size takes pieces from the others. That makes the ratio as important as the range: weight the middle sizes more heavily, put enough into the ends that those members are not left out, and use your own sales or membership data where you have it. Send us your ratio and we will cut to it rather than splitting evenly.

Leggings, sports bras, shorts, training tees and tanks, hoodies, crews and joggers, in performance knits for training kit and cotton or cotton blends for merch. Studios usually order three groups: member kit to sell at the front desk, often as matching gym sets; coach and staff uniforms, such as a tee, a tank and a hoodie in one colour; and merch hoodies and crews with an embroidered logo. Every style starts at 150 pieces per style, per colourway, so a first order can be one style in your brand colour. Each piece is made from fabric to your spec rather than printed onto bought-in blanks: leggings at 240–280 GSM so they stay opaque under a squat, flatlock seams against chafing, and a gusset. For decoration, we recommend heat transfer or sublimation on stretch fabric and embroidery on hoodies and caps. Tell us what your members wear through our contact page.

Yes. A matching set, such as leggings with a sports bra or a top, is made from the same fabric quality and matched to the same approved lab dip, and where the quantities allow we plan the pieces of a set into the same dye lot, which is the surest way for the bra and the leggings to match when they are held together. Each piece in a set is its own style for minimums, so leggings and a bra in one colour are 150 pieces each. On reorders the approved lab dip stays on file and the new lot is matched to it; colour from one dye lot to the next can still move marginally, which is why we check it against your dip before cutting rather than after. Ask for the sample in the colour you will actually run, because opacity and shade both change with colour.

About 10 days for sampling, then 40 to 50 days of production after you approve the sample, then freight, which we ship DDP so the price includes delivery and duty to your door in most markets. Count back from the date you want stock in the studio: for a launch or a new-year push, the brief should reach us a little over two months before the boxes need to arrive, plus the freight time to your country. A reorder of a style you have already approved is quicker to start, because the pattern, the fabric spec and the lab dip are on file and do not need sampling again unless you change them. Our launch date calculator works the dates out for you. From order to your door, plan on about 70 days by air.

Yes, as long as they're the same style in the same colour, and for a single gym it's usually the most efficient way to reach the minimum. The 150 pieces are counted per style and per colour, not per purpose, so if your coaches wear the same black training tee that members buy at the front desk, the staff pieces simply come out of the same run. A hundred and fifty tees might be twenty for staff and a hundred and thirty for sale, split across sizes however you like. What breaks the sharing is a change to the garment: a different colour for staff makes it a separate 150, and so does a different garment, such as a polo instead of the tee. Staff wear is also washed far more often than retail stock, so choose decoration that survives it, such as embroidery or a properly cured screen print. Our uniform page covers longer staff programmes.

No. We don't hold stock or sell blanks: every piece is cut and sewn to order from your spec on our floor in Narayanganj, Bangladesh, with your logo and your label in it. That's the difference between us and a wholesale distributor. A wholesaler sells finished garments by the carton, quickly, and a local printer adds your logo; that's a legitimate route, and the right one if you need forty tees next month or fewer than 150 of a style. What made-to-spec gives you instead is control: you choose the fabric weight, the fit and the colour, and your approved lab dip stays on file so next year's reorder matches this year's. The trade is time and commitment: about 10 days of sampling, 40–50 days of production after you approve the sample, then freight, and 150 pieces per style and colour. Starting on blanks and moving to us once you know what members buy is a sensible order of things.