How to Start a Clothing Brand With Just 150 Pieces

Three folded blank T-shirts beside a notebook with a brand sketch and fabric swatches.

Starting a clothing brand used to mean a frightening first order: thousands of units, a five-figure cheque, and a spare room full of stock you hoped would sell. For most new founders, that risk killed the idea before it began. It doesn't have to be that way any more. With the right manufacturing partner, you can launch with as few as 150 pieces per style and colour — enough to sell, learn, and grow without betting the house.

The short answer: you can launch with a single style in a single colour. Our minimum is 150 pieces per style and per colour, cut and sewn to your own pattern and split across sizes however you like. Allow about 10 days for sampling, then 40 to 50 days of production after you approve the sample, with freight on top. All in, that is about 70 days from order to your door by air; sea freight adds about a month.

The next question is usually how many of each size. These are the starting curves our MOQ calculator uses, applied to 150 pieces of one style in one colour. There is no minimum per size, so move pieces to wherever your own customers buy.

SizeAdult unisexWomen's fittedOversized / streetwearMen's
XS81500
S22381515
M45453838
L45304545
XL15153037
XXL1572215
Total150150150150
150 pieces of one style in one colour, split with the four starting curves in our MOQ calculator (largest-remainder rounding). They are typical starting points, not sales data: if you already sell, use your own size sales instead.

Why 150 pieces is the smartest way to start

A small first run does three things at once. It protects your cash — you're paying for a hundred and fifty pieces, not thousands. It validates real demand — you find out whether people actually buy, not just whether they say they like it. And it lets you iterate — your second run can fix the fit, fabric, or colour you got slightly wrong the first time. Big orders lock you into your first guess; small orders let you improve.

Planning around 100 pieces?

If you had 100 pieces in mind, you are close, but our floor is 150 per style and per colour and it does not drop for a first order. Our low MOQ manufacturing page explains why it sits there: the pattern, the cutting setup and the mill's dye lot behind each colour have to be shared across enough pieces. There are three honest ways to handle the gap.

  • Make 150 of one style in one colour. The 50 pieces above your plan are not dead stock. A repeat run takes another 40 to 50 days of production plus freight, so they carry you through that gap if the first pieces sell quickly, and they give you garments for photography, press and wholesale samples.
  • Keep it to one colour. Two colours of 75 pieces each are two colourways, and each colourway needs its own 150, so that plan becomes 300 pieces, not 150.
  • Test the design before you make it. Print on demand has no minimum, so it can show whether a design sells before you commit to a cut-and-sew run. Our guide to print on demand versus manufacturing covers when to switch.

If a supplier offers 100 pieces or fewer, ask whether it cuts and sews to your pattern or prints onto ready-made blanks. Both are legitimate, but only one gives you your own fabric, fit and construction.

The five steps from idea to first delivery

  • Pin down the idea. A sketch, a reference photo, or a clear description of the garment, fabric, and feel you want is enough to begin.
  • Turn it into a spec. A tech pack is ideal, but a good manufacturer can help you build one from your references — you don't need to arrive with one.
  • Sample. You approve a physical sample for fit, fabric, and finish before any bulk is made. Nothing goes to production until you're happy.
  • Sign off. Lock the fabric, trims, sizing, and price. This is the moment everything is agreed in writing.
  • Produce and ship. Bulk production, quality control, branded packaging, and delivery to your door.

Sampling takes about 10 days, then a small run takes 40–50 days of production once you approve the sample, plus shipping on top (air about 5–8 days depending on destination, sea longer). The sampling stage before it is where you'll spend the most back-and-forth — and it's worth taking your time there, because the sample is what bulk gets matched against. Our nine-step guide to starting a clothing brand puts these stages alongside the fabric, labelling, shipping and reorder decisions around them.

What it actually costs

Your costs fall into three buckets: sampling (a one-off cost to get the first physical piece right), per-unit production (lower the more you order, but still viable at 150), and shipping (often handled as DDP — delivered duty paid — so you see one final landed cost with no customs surprises). A realistic first run of a single style in one or two colours is within reach of a modest savings pot, not a bank loan.

You don't need a warehouse full of stock to be a real brand. You need a great product and a partner willing to make a hundred and fifty of it.

How to choose the right manufacturer

  • Ask the real MOQ — per style, per colour. "Low MOQ" means little if the true floor is 500 once you pick a colour.
  • Ask for photos at each production stage. Transparency is the difference between a partner and a black box.
  • Check certifications properly. If sustainability matters, ask specifically for organic cotton from a GOTS-certified facility and ask to see the certificate.
  • Test communication early. The speed and clarity of their first reply is a preview of the whole relationship.

Common mistakes to avoid

  • Ordering too much, too soon — before you know what actually sells.
  • Skipping the sample to save a week — it always costs more later.
  • Choosing on price alone — a cheap run you can't reorder consistently isn't cheap.
  • Forgetting packaging and labels — they're part of the product, plan them in from the start.

Collective Studio is built for exactly this kind of start. We make from 150 pieces per style and colour, help you turn a sketch into a tech pack (what a tech pack is, in plain English), send photos at every stage, and offer organic cotton options from our GOTS-certified facility. A private-label t-shirt is the classic low-risk first product, but we make the full range. See how we work with startups and what our low-MOQ manufacturing actually includes. If you've got an idea — even a rough one — send it to us and we'll come back with fabric options and a realistic plan. You can also browse what we make to see where to begin.

What clients say

Best supplier! On time, reliable and perfect craft.
Carina PerssonIINA Clothing, Sweden
Wonderful people to work with — very professional and knowledgeable, also accommodating to the needs of their customers.
Ian SteinerFriendly Line Ltd, United Kingdom
Read every review on Google ↗

Frequently asked questions

Can I start a clothing brand with 150 pieces?

Yes, and it is now a realistic route rather than a compromise. A number of factories run from 150 pieces per style and colour, ours included, which lets you launch a tight range, watch what actually sells, and put your money behind winners rather than guesses. The arithmetic that matters is per colourway: 150 pieces of one tee in one colour is 150 units, but the same tee in three colours is 450, because each colour is a separate fabric batch with its own dye lot. Sizes stay flexible within each 150. The practical advice for a first run is to go narrow and deep enough to learn something — two or three styles at the minimum usually teaches you more than the same number of units of a single design, because you find out which product your customer returns for.

Why do most clothing manufacturers have high minimums?

Because the cost of getting a style ready to sew barely changes with the size of the order. A pattern has to be made and graded across the size range, cutting has to be set up and a sewing line changed over, and that work costs much the same for 50 pieces as for 5,000. Spread across a long run it nearly vanishes from the unit price; on a short one it dominates. Fabric sets a second floor. Every colour needs its own fabric batch and dye lot, and mills set their own minimums per colour, so each extra colourway restarts the count. A factory organised around long runs has no reason to absorb any of that. One built for new brands plans for it, sharing setup across several small orders or accepting a thinner margin. When you compare suppliers, ask for the minimum per style and per colour, not the headline figure.

How many pieces should I order for my first run?

Enough to learn something, and not so much that a wrong guess is unrecoverable — usually 150 to 300 pieces per style for a first run. The more useful question is how to spread it. Testing three styles at 150 pieces each generally teaches you more than 450 of one design, because you discover which product your audience actually wants rather than only whether they liked the single option you offered. Favour a style that sells year-round over a strongly seasonal piece, since slow-moving seasonal stock locks up cash exactly when you need it to restock. And hold money back for a reorder: running out of your bestseller three weeks after launch with nothing to restock is a more common way for a new brand to stall than failing to sell at all.

Can I sell my first 150 pieces on pre-order before they are made?

Yes, if you promise a date you can keep. Work it out from our stages: about 10 days for sampling, 40 to 50 days of production once you approve the sample, then freight, which by air is about 5 to 7 days to the US and UK, 5 to 8 to Europe and 6 to 8 to Canada. Open pre-orders after sample approval, once the clock has started and you know exactly what you are selling, and put a shipping window on the product page. In the US, the FTC's Mail, Internet or Telephone Order Merchandise Rule says that if you state no time, you need a reasonable basis to expect to ship within 30 days, and if you run late you must ask the buyer to accept the delay and refund promptly if they do not. In the UK, the Consumer Rights Act 2015 sets a 30-day limit unless another delivery period was agreed. Leave a buffer for customs.

How many sizes should a first run of 150 pieces have?

Enough to fit the people you sell to, and few enough that the end sizes still mean something. On the adult unisex curve in the table above, XS gets only 8 pieces, so if your customers rarely buy it, running S to XXL moves those pieces to sizes that sell: the same curve without XS gives 24 in S, 47 each in M and L, and 16 each in XL and XXL. Every size you add takes pieces from the others, so if you want a 3XL, decide which size gives some up. Leaving out a size you are unsure about is fine for a first run, and you can add it on the reorder, since every size is graded from the same base pattern. If you already sell through print on demand or a market stall, use those size sales rather than a generic curve. Tell us your split and we cut to it.

Can I order only 100 pieces from a clothing manufacturer?

Some suppliers will make 100 pieces or fewer, but ask whether they cut and sew to your own pattern or print onto ready-made blanks, because those are very different products. Collective Studio's minimum is 150 pieces per style and per colour, and it does not drop for a first order, because the pattern, the cutting set-up and the mill's dye lot behind each colour have to be shared across enough pieces. If you planned 100, there are three honest options. Make 150 of one style in one colour and use the extra 50 for photography, press and wholesale samples, or to cover the gap while a reorder is made. Keep to one colour, since two colours of 75 would count as two minimums. Or test the design on print-on-demand first, which has no minimum, and move it into a cut-and-sew run once it has proved that it sells.

Can I split a 150-piece minimum across two colours?

No, at Collective Studio each colour needs its own 150 pieces, so one style in two colours is a 300-piece order, not 150. The reason is the fabric: every colour is cut from its own dyed fabric lot, and that lot has to be shared across enough garments to work as production rather than sampling. Sizes work differently. There is no minimum per size, so you can split each 150 across XS to XXL however your customers buy, using your own sales data or a starting curve such as 8 XS, 22 S, 45 M, 45 L, 15 XL and 15 XXL for an adult unisex range. If you want to test several colours, a sensible route is to make your strongest colour as the first run and keep the others on print-on-demand until the first one proves itself in stock. Our MOQ calculator works out the totals and a size split for any mix of styles and colours.

How long does a first run of 150 pieces take to arrive?

A first run of 150 pieces from Collective Studio takes about 70 days from order to your door by air. That is about 10 days for a sample round, then 40 to 50 days of production after you approve the sample, then freight: about 5 to 7 days by air to the US or UK, 5 to 8 to Europe and 6 to 8 to Canada. Sea freight adds about a month. A small quantity does not shorten the timeline much, because fabric booking, dyeing, cutting and sewing follow the same sequence whether the run is 150 pieces or several hundred. The stage you control most is sampling: each extra revision round adds about another 10 days, so a clear brief and one consolidated set of corrections keep the count down. If your launch date is fixed, plan backwards from it with a buffer, and use our launch date calculator to count back through each stage.

Where this applies

The manufacturing pages this guide relates to, if you are costing a real run.

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Reference

Homaira Jashim, Collective Studio. "How to Start a Clothing Brand With Just 150 Pieces." 3 November 2026. https://collectivestudioltd.com/journal/how-to-start-a-clothing-brand-with-100-pieces

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